Frey K-Line KK500 and KK500DV Piston Stuffers
With Frey K-Line, the continual rotary piston system in connection with the integrated cutting edge guarantees high care for your sausage meat. You can fill all kind of sausages; warm or liquid liver, large meat pieces, tough raw meat at minus degrees as the Frey K-Line is particularly suitable for coarse and sensitive products.
The Frey KK500 works with a unique rotary piston system. After charging, six rotating pistons transport the product to the large dimensioned cover outlet. While the rotor is turning, the whole chamber is also moving, therefore there is only minimal friction between the mechanical parts and the product. The product is sucked into a pre-vacuumed cylinder through two vacuum zones and as a result the mixing proportionality of the product remains uniform throughout. With the seals of the piston cover, easy to dismount and to exchange, the gap for the pre-vacuum can be adjusted and every product, with big inlays or liquids, can be filled. Due to the minimum stress on the product, sensitive products can be filled or portioned. A further advantage of this type of construction is the low lateral efficiency acting between piston and cylinder, whereby a high efficiency with low wear is achieved. The result is an excellent finish. The Frey KK500 achieves a filling performance of max. 8.200 kg/h and a filling pressure up to 25 bar.
Frey Models
Frey K-Line KK 500
Frey K-Line K500 DV
Frey K-Line KK500 Piston Stuffer
• Best product quality due to the FREY rotary piston system.
• Highest hygienic standard, no screws or dirty corners in the direct food area.
• Best quality, free from smearing, with maximum filling performance.
• Filling and portioning of complete pieces of meat.
• Gentle filling while maintaining the structure of products.
• Low maintenance costs due to the maintenance-free servo-drive.
• Fast and easy change of sorts.
• Low noise level due to the FREY servo-drive.
• High energy efficiency thanks to the modern control technology.
• Easy cleaning of the vacuum system.
• Multiple combinations with C-LINE accessories and external devices.
• Servo-drive with positioning controller
Drives
The servo drives feature high speed rotation and quick reaction. For example, the acceleration of the rotor system during the start and stop process can individually be adjusted. Depending on the conveyor system the spiral stirrer is driven by a separate computer controlled drive. The rotating speed can be adjusted to the product and the filling speed.
Energy
Due to high efficiency, the KK500 requires extremely little energy. When considering the increasing energy prices a lower consumption of energy becomes more and more important. This drive technology is especially wear resistant and maintenance free.
Control
The K Line has simple and safe connections to all additional appliances. The digital drive and communication between the FREY-filler touch control and external devices with CAN-Bus system ensure high security.
Frey KK500 DV + silo + feeding for silo
SILO KK500: the option of a silo can be used for loading the KK500 DV with a content of 600 litres, the connection to a suction pipe with a diameter of 200mm is included. The silo can be reached over a footstep, adjustable in height and connectable to the model KK500 and is completely made of stainless steel.
Loading of silo: hydraulically driven loading system for 200 or 300 litres normed trolleys, loading from back or from the filling side.
Construction / Function
In the dual vacuum system an additional vacuum is built into the hopper. The hopper is closed with a vacuum cover. Through a suction tube the product is directly sucked out of the bottom hopper. The loading process of the upper hopper is controlled from the machine. The filling level is permanently controlled by a filling level sensor. The opening gap can infinitely be adjusted from 0 - 100mm via the manual valve controller which prevents the product from tearing and eliminates air bubbles getting to the surface. With a large gap, large pieces of meat can carefully be sucked in without any further grinding.
Dual vacuum technology for best product quality.
Portioning accuracy
The supply process of the product to the meat pump is gentle which improves portioning accuracy.
Product variety
The dual vacuum generates highest bond and homogeneity of products with whole muscle pieces. Suitable products:
• Cooked sausage with or without inserts
• Cooked ham with pieces up to 800g
•Cooked salami
A further advantage is the automatic loading of the filling hopper combined with the continual filling process.
