Frey Vacuum Stuffers
Frey F-LINE F100-F200 are designed as vacuum fillers for both trade and industrial production sites. The F100-F200 excel in the accuracy of portion size and yield high quality products. F100-F200 masters all kinds of fillings such as straight-filling, portioning and linking.
Models
Frey F-Line F100
Frey F-Line F160
Frey F-Line F200
Frey F-Line F100-F200 - Innovative conveyor technology
Rotary systems
Frey uses large-dimensioned vane cell feeding systems with 14 filling chambers in the F-Line F100-F200 vacuum fillers. Using the Peek CAM material combination which means that only one part of the rooter system will wear out, ensuring a higher service life.
The guide core is pluggable and can therefore be exchanged without any additional tools. The rotor system works with high quality portioning accuracy and the new geometry of the chambers ensures an optimum sucking of the filling material. The result is an optimum meat filler with a wide variety of options. Using the most modern FREY- control and drive technology, the rotor system of the F-Line F100-F200 also achieves high quantity production. The maximum portioning speed is approx. 600 port./min.
The F-Line F100-F200 achieves a filling performance from 3.000 kg/h to max. 4.200 kg/h and a filling pressure up to 55 bar. The F-Line F100-F200 is the most powerful filling machine in the Frey range. The model F-Line WK is designed for systems with the grinding head systems WK98 / WK132. F-LINE F100-F200 manages to portion and link with different casings such as natural, artificial, tin or can act as a leading pump for attachments.
Clear advantages for Frey F-Line vacuum stuffer users
High quality production due to the large dimensions of the FREY meat pump
• Constructed according to hygienic design guidelines
• Excellent price/performance ratio
• High filling power
• Low maintenance costs due to the maintenance-free servo-drive
• Fast and easy change of sorts
• Low noise level due to the FREY servo-drive
• High energy efficiency thanks to the modern control and drive technology
• Easy cleaning of the vacuum system
• Multiple combinations with C-LINE accessories and external devices.
Frey F-Line F100 hopper
F-LINE F100/103 is delivered with a non-divisible hopper of 120 litres. The spiral stirrer can be detached and therefore fulfills all hygienic requirements. There is an option for a divisible hopper.
Frey servo-drive with positioning controller
The servo-drive with positioning controller is trendsetting. This drive technology enables highest portioning accuracy and has such a fast rotation and reaction.
The linking process is dynamically designed due to its compatability with the drive parameters. It also has a very high working speed and cares for the sausages during the linking process. For example, the acceleration of the rotor system during the start and stop process can individually be adjusted and depending on the conveyor system the spiral stirrer is driven by the drive with firm gear transmission. Therefore, the rotational speed adapts to the filling speed.
Frey cleaning and hygiene
Simple cleaning is required for the best hygienic conditions. FREY stuffers have smooth external contours. F-Line F100/103, F160/163, F190/193 and F200 conform to CE-regulations. The splash and strike guard, which can be taken off, serves as additional protection to avoid damage made by anyone cleaning and rough tools. The machine's housing is completely made of high-quality stainless steel. Therefore, the cost of cleaning and maintenance is very low due to easy disassembling and easily accessible contours.
Frey ergonomic operation
The operating zone and the HMI of the control have been designed with operating comfort. The vacuum window is situated in the field of vision and in the working zone. Furthermore, by activating a vacuum valve, situated in the cover, the vacuum channel will be automatically cleaned.
Frey linking gear
Frey F-LINE F100-F200 are now equipped with linking gear that does not limit production and have been developed especially for the industry. High-power toothed belts care for maintenance free operating and for the larger fillings you can easily take off the linking gear, meaning the time for filling the sausage meat is shortened and less grease.
Frey additional appliances
Frey F-Line F100-F200 are flexible systems; semi or fully automatic clipping machines can be adapted. The performance of sausage production can be increased enormously with the conveyor linking system BAS02/SA/KAS and the automatic hanging line AHL02.
Target groups for the Frey F-Line F100/103 F160/163
• Handcraft to medium-sized productions
• Users of half-automatic clipping machines
• Production of sausages
• Suitable for small calibrated products, which need a high filling pressure
• Productions with attachments demanding high conveying capacity
• Productions with high demands on the exactness of the portions and the quality
• Filling and portioning of convenience products
Target groups for the Frey F-Line F190/193-F200
• Medium-sized and industrial productions
• Large production of sausages
• Suitable for small calibrated products, which need a high filling pressure
• Users of conveyor linking systems BAS 02SA / KAS and AHL 02 systems
• Productions wanting high quality and increased accuracy on portion sizes
• Production of raw sausages with the grinding head system WK132/WK98
• Optimal suitable for all Frey C-Line componants
Frey IPC control TC 266/733 with touch screen operation
The ultimative stuffer control system with a variety of functions consists of an industrial personal computer with a touch screen panel in the front door of the filling machine. This is solid hardware with an industrial PC (733 MHz) and an ergonomic 12“ touch screen panel. Interfaces: CF Card, USB, Ethernet 10/100 Mbps. Online connection with your office pc via TCP/IP network connectivity. Powerful software without limits. Logbook for the filling process and system incidents. F-Line in connection with TC 266/733 meets the BDE standard of WS Food.
Frey TC733 list of functions
Weight input can be chosen between 0,1 and 100.000 g (from 0,0-999,9 g in 0,1g - steps)
• Number of links from 0-9,9 turns • Preselection of pauses and clipping time • Normal and continuous operation • 200 filling programs with table of contents • Programs for cooked sausage • Service, maintenance and diagnostic programs • Counter for quantity and pieces, preselection of pieces • Twist delay / twist advance of the linker • 1st portion makeweight • Speed control - infinitely variable during the filling process • A digital vacuum control option is available by way of an electronic control valve for stopping the machine and automatic cleaning of the vacuum pump • Automatic pressure and torque regulation • Electric pulse control for automatic clipping machines • Relieve/sucking back mechanism • Control of C-Line attachments • Different languages adjustable • Program administration with protection • Software update per USB stick • Interfaces: USB, Ethernet 10/100 Mbps • Online connection with your office PC via TCP/IP connectivity • Visualizing of the filling and linking process • Logbook for the filling process and system incidents • Available option: fill level indicator
Frey Interface/Connection
Frey filling machines will be integrated to your computer network. By doing this, you can control your filling machines from your office. The connection is done via the Freeware Software VNC which offers fully functional options. You can see to all the settings of the machines from your office and load or store filling programs. Only the starting and stopping function of the machine can be activated via the operating bar.
Frey casing holder device
A casing holder device DHGN for natural casings, which is easy handling, is available as an accessory for FREY vacuum stuffers. The casing holder device makes the filling process faster and easier. The casing holder DHGN2 was especially designed for natural casings. Using our casing holder device you always get tight and solid sausages at maximum filling speed so much so that extra skilled staff are not required. The casing holder device is easy to assemble and can be taken off together with the linking gear. The casing tension is adjustable.
Frey DHGA
Compared with the Frey DHGN2 the Frey DHGA is also equipped with a ceramic bearing with support for the casing holder tube (DHR) and the roller kit (ROKI). The casing holder device can also be used for collagen and cellulose casings. The DHGA ensures a continuous advance of the casing during the linking process. The DHGN2 and DHGA are maintenance free because no drive is necessary.
Frey casing spooler
We offer Frey pneumatic casing spoolers (DA-2012/DA-2013) for natural casings, which save time and increase the productivity of the filling station. Also, to help increase the range of your products, its possible to order special filling tubes.