Ekomex ML250–ML6300 Paddle & Spiral Mixers
The automated paddle or optional spiral mixing shafts are designed for mixing and standardization of stuffings in meat, poultry, cured meat, delicatessen, fish, vegetable and fruit, confectionery, baby food, convenience food and pet food production.
Particularly proven in the production of sausage stuffing, ham stuffing, canned sausages, cured meats, both highly efficient and traditional. A wide range of applications is achieved by the appropriate design of the mixing container and paddles, placed at an appropriate angle on two shafts.
Mixers are characterized by high durability and efficiency without excessive service and maintenance costs. All sizes of mixers are designed on the basis of assumptions for high industrial applications.
Paddle mixers in vacuum version
Mixers in vacuum version with strengthened construction, available in all offered capacities. Vacuum accelerates mixing process, increasing the technological range, improves the effect of standardization, structure, appearance, colour and performance in the production of various stuffings, especially meat stuffings.
The air extraction system, located above the edge of the mixing container, is equipped with a protected suction chimney, an inspection tank, a high-quality pump, a pressure sensor and a valve system. The option of quick aeration via pneumatic valve in the lid further increases the hygiene level.
Vacuum pump can be placed inside the machine’s frame or outside, in optional stainless steel casing. The system of smooth adjustment of the mixing speeds with appropriate shape of blades or spirals allows additional tumbling of fine meats, production of coarsely grinded stuffings for obtaining ham products, such as ‘krakowska’ sausage, which require preservation of the appropriate structure.
PLC control
PLC control enables automatic and manual operation. The mixer’s turns adjustment system controls overloading the drives. The touch screen provides visualization of operation and clear operation, administration of programming and archivisation of all parameters as well as saving of programs in steps.
As standard, each machine is equipped in a PLC control with Modbus communication. On request it is possible to additionally integrate our machines with factory systems such as Scada or MES.
Models
Processes
ML-250 / ML-350 / ML-500 Vacuum versions ML-250 / ML-350 / ML-500
converging shafts
1 discharge flap
drive from 1 motoreducer + chain drive
Technical data
Features of Ekomex mixers:
Robust, massive, smoothly polished construction made of stainless steel EN 1.4301.
Hygienic and ergonomic design provides easy operation, cleaning and maintenance.
High quality components
Additional equipment for paddle mixers – M series
Automatic water dosing system
Additional manual or pneumatic grating for mixing with open vacuum cover
Opened transparent viewer in the top vacuum cover
Additional two-hand operated buttons for pre-mixing product or machine cleaning with open top cover
Adaptation for connecting the cooling system with gas injection
Loading device for standard bins 200 and 300 l, with maximum payload up to 300 kg.
Increased height of the machine adapted for unloading into bigbox container, buffer or conveyer’s hopper
Integrated or free standing working platform
Bottom frame with weighing tensometers
Pneumatic unloading flap
| Volume | 250 l / 350 l / 500 l |
|---|---|
| Drive of mixing shafts from motoreducer | 2,2 kW / 3,0 kW / 4,0 kW |
| Max. standard payload | 70-80 % |
| Smooth adjustment of mixing shaft speeds | 5 ÷ 30 RPM |
| Opening of the top grating | manual with the help of gas spring |
| Front discharge | sealed discharge flap with manual lever |
| Multi-step shaft sealing system | open revision zone |
| PLC control unit | touch screen |
| Standard discharge height | to 200 ltr trolley with presence sensor |
| Models in a vacuum version | ML-250V / ML-350V / ML-500V |
| Standard vacuum pump efficiency | 20 m³/h / 40 m³/h / 40 m³/h |
| Standard tight top cover | pneumatically opened |
| Front unloading | sealed discharge flap pneumatically opened |
Enquire about ML-250 / ML-350 / ML-500 Vacuum versions ML-250 / ML-350 / ML-500
ML-600 / ML-750 / ML-1000 / ML-1500 / ML-2000 Vacuum version ML-600V / ML-750V / ML-1000V / ML-1500V / ML-2000V
diverging shafts
2 discharge flaps
direct drive from motoreducers
Technical data
Features of Ekomex mixers:
Robust, massive, smoothly polished construction made of stainless steel EN 1.4301.
Hygienic and ergonomic design provides easy operation, cleaning and maintenance.
High quality components
Additional equipment for paddle mixers – L series
Freestanding or mobile working platforms for operators
Bottom weighting frame with tensometer sensors
Higher versions of the machines prepared for unloading into bigbox containers, buffers or conveyer’s hopper
Automatic water dosing system
Additional manual or pneumatic grating for mixing with open vacuum cover
Opened transparent viewer in the top vacuum cover
Additional two-hand operated buttons for pre-mixing product or machine cleaning with open top cover
Safety rope or light courtains
Spiral or ribbon mixers
Sealings of mixing shafts – type Split Interlock
Special angled unloading flaps with bottom and side opening
| Volume | 600 l / 750 l / 1000 l / 1500 l / 2000 l |
|---|---|
| Drive of mixing shafts from 2 motoreducers | 2 x 4 kW / 2 x 4 kW / 2 x 4 kW / 2 x 5.5 kW / 2 x 7.5 kW |
| Optional motoreducer drive power | - / - / 2 x 5.5 kW / 2 x 7.5 kW / 2 x 9.2 kW |
| Max. standard payload | 70-80 % |
| Smooth adjustment of mixing shaft speeds | 5 ÷ 30 RPM |
| Opening of the top grating | pneumatic cylinder |
| Front discharge | two sealed discharge flaps pneumatically opened |
| Multi-step shaft sealing system | open revision zone with sealing type Split Interlock |
| PLC control unit | touch screen |
| Standard discharge height | for two 200 ltr trolleys with presence sensors |
| Models in a vacuum version | ML-600V / ML-750V / ML-1000V / ML-1500V / ML-2000V |
| Standard vacuum pump efficiency | 40 m³/h / 40 m³/h /40 m³/h / 60 m³/h / 100 m³/h |
| Standard tight top cover | pneumatically opened |
ML-3000 / ML-3700 / ML-4600 / ML-6300
Vacuum version ML-3000V / ML-3700V / ML-4600V / ML-6300V
diverging shafts
2 discharge flaps
direct from 2 motoreducers + chain transmissions
Technical data
Features of Ekomex mixers:
Robust, massive, smoothly polished construction made of stainless steel EN 1.4301.
Hygienic and ergonomic design provides easy operation, cleaning and maintenance.
High quality components
Additional equipment for paddle mixers – XL series
Freestanding or mobile working platforms for operators
Bottom weighting frame with tensometer sensors
Higher versions of the machines prepared for unloading into big box containers, buffers or conveyer’s hopper
Automatic water dosing system
Additional manual or pneumatic grating for mixing with open vacuum cover
Opened transparent viewer in the top vacuum cover
Additional two-hand operated buttons for pre-mixing product or machine cleaning with open top cover
Safety rope or light curtains
Spiral or ribbon mixers
Sealings of mixing shafts – type Split Interlock
Special angled unloading flaps with bottom and side opening
| Volume | 3000 l / 3700 l / 4600 l / 6300 l |
|---|---|
| Drive of mixing shafts from 2 motoreducers | 2 x 9.2 kW / 2 x 11 kW / 2 x 22 kW / 2 x 30 kW |
| Optional motoreducer drive power | 2 x 15 kW / 2 x 18,5 kW / 2 x 30 kW / 2 x 37 kW |
| Smooth adjustment of mixing shaft speeds | 70-80 % |
| Max. standard payload | 5 ÷ 30 RPM / 5 ÷ 30 RPM / 5 ÷ 25 RPM / 5 ÷ 25 RPM |
| Opening of the top grating | pneumatic cylinder |
| Front discharge | two sealed discharge flaps pneumatically opened |
| Multi-step shaft sealing system | open revision zone with sealing type Split Interlock |
| PLC control unit | touch screen |
| Standard discharge height | for two 200 ltr trolleys with presence sensors |
| Models in a vacuum version | ML-3000V / ML-3700V / ML-4600V / ML-6300V |
| Standard vacuum pump efficiency | 100 m³/h / 160 m³/h / 200 m³/h / 250 m³/h |
| Standard tight top cover | otwierana pneumatycznie |